Just to make sure we're not missing the obvious, you could try only cutting the cap of the cigar, and not cutting down the length of the cigar before you light it. Just sayin'.
This usually happens from humidity levels rising to quickly. You have to be very careful when going from passive humidification to an active system. This has happened numerous times at my store. Every single time it was cigars that arrived a little to dry and they were placed open next to one of the humidifiers. As stated earlier in the thread, it forces a rapid expansion of the fillers and causes the tobaccos to swell and split the wrapper.
Is the room temp consistent as well?
thanks ashauler and pufnstuf, har de har har the rest of yai'll let the splitters aclimate for a month or 2 before i smoke 'em
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