Absolutely love Johnny O's, but this sounds like one of the issue that comes from trying to smoke a Johnny O shortly after it's made. They could be somewhat on the wet side, causing them to burn funny or feel like they're plugged (e.g. "swelled up").
I personally let Johnny O's rest for a while in 60-65% rh until they've had a chance to dry out a tad, typically six months or more - just to be safe. They smoke FAR better afterwards.
Please put me on any split list someone puts together - great smoke at a great price!
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